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10-06-2011 - blow molding machines

The blow molding machine includes a rotary carousel having a plurality of mold stations thereon with each mold station including a pair of operable and closeable mold sections. A rotary take-out mechanism removes a blown article from each pair of mold sections as they pass the take-out mechanism. In particular, the take-out mechanism includes a take-out member inserted into the blown article to grip same while the mold sections are closed. The take-out member is carried on a turret arm rotated in oscillatory manner about the axis of revolution of the carousel and in synchronism therewith to cause the inserted take-out member to follow rotation of the mold sections as they are opened. When the mold sections are sufficiently opened, the take-out member is rotated about another axis so as to remove the blown article from between the opened mold sections. The take-out member is carried on a spindle that is rotatably indexable on the turret arm about the other axis. A rack and pinion mechanism operatively associated with the spindle is actuated by oscillatory movement of the turret arm to rotatably index the spindle and the take-out member thereon at the proper times.


The invention relates generally to blow molding machines and, in particular, to a rotary carousel blow molding machine having a rotary take-out mechanism for removing a blown article from a mold station on the carousel as it is rotatably indexed.


Rotary carousel blow molding machines are known in the art as exemplified in the Waterloo U.S. Pat. No. 3,764,250 issued Oct. 9, 1973; the Craig U.S. Pat. No. 4,505,664 issued Mar. 19, 1985; the Frohn U.S. Pat. No. 4,439,127 issued Mar. 27, 1984 and the Myers U.S. Pat. No. 4,549,865 issued Oct. 29, 1985.


The invention contemplates a blow molding machine having a carousel rotatably supported on a base, means for rotating the carousel, a plurality of pairs of openable and closeable mold sections on the carousel so as to be radially disposed and circumferentially spaced apart thereon and a rotary take-out mechanism operable to remove a blown article from a respective pair of mold sections passing thereby. The take-out mechanism includes a take-out member adapted to grip the blown article when the mold sections are closed and to be rotated with the mold sections about the axis of revolution of the carousel so as to track the movement of the mold sections as they are opened. When the mold sections are opened, the take-out member gripping the blown article is rotated about another axis of revolution to remove the blown article from between the opened mold sections.


In the past, the blown article has been removed from a mold station on the rotary carousel by various means. For example, in the Waterloo patent referred to above, a blown container falls by gravity from a mold station when the mold halves are opened at an unloading position corresponding to the lowest path of travel of the mold station. In the aforementioned Craig patent, a wheeled cart removes the blown article from opened mold halves. The aforementioned Myers patent employs an ejector mechanism operative to remove a blown container.





Gepost door: boxuan op 10-06-2011 om 08:17
25-05-2011 - blow molding machines
In accordance with the present invention, a take-out assembly is provided which is particularly adapted for use with vertical turntable type blow molding machines. The take-out assembly according to this invention includes a turntable having anumber of extending arms. At the end of each arm vacuum operated suction cups which adhere to the workpieces when a vacuum signal is provided. The arms extend and retract at the appropriate time during rotation of the turntable to properly position thesuction cups to pick up and drop off the workpieces. The present take-out assembly reliably engages the workpieces and enables the workpieces to be accurately positioned upon a conveyor.In accordance with another feature of this invention, the take-out assembly is provided with means for enabling it to be moved away from its normal operating position so that workpieces can be removed from the blow molding machine manually, whichis frequently desired during machine start up, tuning, retooling etc. Rotation of the take-out assembly turntable is coordinated with rotation of the blow molding machine turntable so that the suction cups are properly oriented to engage the workpiecesat the appropriate point in the production cycle.Additional benefits and advantages of the present invention will become apparent to those skilled in the art to which this invention relates from the subsequent description of the preferred embodiments and the appended claims, taken inconjunction with the accompanying drawings. FIG. 1 is a side elevational view of a blow molding machine with an improved take-out assembly according to this invention.FIG. 2 is a frontal view of the machine shown in FIG. 1.FIG. 3 is a partial rear view of the apparatus shown in FIG. 1.FIG. 4 is a frontal view particularly showing components of a take-out assembly according to this invention.FIG. 5 is a partial front elevational view showing the take-out assembly in operation loading a workpiece onto an associated conveyor system.FIG. 6 is another side view particularly showing an improved take-out assembly according to this invention.FIG. 7 is a partial rear view showing components of the take-out assembly.FIG. 8 is a cross sectional view taken along lines 8--8 of FIG. 7 particularly showing the cam plate which controls extension and retraction of the take-out assembly pick-up heads.FIG. 9 is a pictorial view showing the positioning of an inflation pin within the mold cavity which supplies air for expanding the plastic parison into a fully formed workpiece (a household chemical bottle).FIG. 10 is a pictorial view showing an ejection pin which acts on flash attached to the container workpiece for loosening adhesion between the workpiece and the mold, thus simplifying removal of the workpiece from the mold cavity.

Gepost door: boxuan op 25-05-2011 om 09:29
25-05-2011 - blow molding machine
This invention relates to a blow molding machine and particularly to one having an improved take-out assembly which removes workpieces from the forming molds and transports them to an associated material handling device.

Blow molding machines operate by charging a mold cavity with a parison of plastic material which is heated to a semi-fluid state, and is thereafter subjected to internal pressurization through an inserted needle causing the plastic to inflate andconform to the inside surfaces of the mold cavity. Blow molding machines are used to produce numerous types of articles and have been particularly used in making containers for beverages, household chemicals, etc.

One type of blow molding machine is referred to as a vertical turntable type and has a turntable which rotates about a horizontal axis. The turntable has a number of arms, each supporting a multi-piece mold assembly. The turntable is rotatedcontinuosly past a number of workstations. At one workstation, components of the mold assembly are separated to expose the mold cavity. Thereafter, the mold assembly passes adjacent to a discharge nozzle of a plastic extruder which charges the moldcavity with a heated plastic parison. The mold components are then clamped together and rotated to the next workstation where a fluid (eg. air) is injected into (or evacuated from) the mold to cause the charge to expand and conform to the insidesurface of the mold cavity. During continued rotation of the turntable, the mold assembly is cooled to cause the plastic material to freeze and solidify. Finally, the mold assembly is opened and the finished workpiece is removed by a take-out assembly. In accordance with the prior art, take-out devices conventionally includes a hook or rod which engages the workpiece and transports it to an associated material handling system such as a conveyor. The conveyor transports the workpiece to otherworkstations for flash removal, labelling, filling, etc.

Although the presently available blow molding machines operate satisfactorily, there is a need to provide such machines with an improved take-out assembly which more positively removes the workpieces and more accurately positions them withrespect to an associated material handling system such as a conveyor.


Gepost door: boxuan op 25-05-2011 om 09:26

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